POWDERCOATING

POWDER COATING

PROTECTIVE POWDER COATING PTY LTD IS A FULLY INTEGRATED BUSINESS OF PROTECTIVE GROUP

Protective Powder Coating Pty Ltd is a fully integrated business of Protective Group focusing on both in house powder coating for Protective Fencing and Protective Wire Mesh Industries as well as offering powder coating services to an extensive range of commercial customers.

Our dual batch and in-line systems provide the capacity to coat a wide range of sizes and quantities.

BENEFITS OF POWDER COATING

Environmental – powder coatings generally produce no volatile organic compound (VOC) emissions and most powder coatings are free of any heavy metals or other hazardous materials.

Consistent Quality – powder coatings eliminate need for solvent mixing or colour tinting providing consistent colour matching and more efficient application.

Easy to Apply – powder coatings are applied in a single application without drips runs or sags. If a problem is detected before the part enters the oven the powder can easily be removed and re-applied.

Superior Performance – powder coatings are generally harder and offer improved impact, abrasion, chemical resistance, and superior weatherability over most liquid coatings.

Safety – powder coatings have far less risk of fire and explosion as compared to liquid solvent paints – download the relevant Material Safety Data Sheet (MSDS).

Specifications – Steel fencing components supplied by Protective Fencing are powder coated in accordance with AS/NZS 4506-2005 Metal Finishing – Thermoset Powder Coatings.

powdercoating faq’s

1. What powdercoating systems does Profence use?

We utilise both manual batch and automated in-line conveyor systems. This dual setup allows us to handle everything from small runs to high-volume production—even large items like gates up to 7 m × 2.4 m × 2 m—with precision

2. Which preparatory steps ensure coating quality?

Depending on project requirements we can use a multi-stage pre-treatment and metal cleaning process, including phosphating and degreasing, ensures strong adhesion and corrosion resistance. We cure all coatings to industry standards (AS/NZ 4506:2005) to ensure a consistent, durable finish

3. What coatings and finishes are available?

We’re an accredited applicator of Interpon powders on hot-dipped galvanised steel. Our stock includes a wide colour range and specialty finishes, with warranties available for up to 15 years depending on selection

4. Can you handle specialist or oversized fence components?

Absolutely. We offer custom jigging for fence fittings and fasteners, and can treat large or unusual items up to the dimensions mentioned. Contractors can be assured of precise handling and coating coverage for non-standard products.

5. What level of quality testing do you perform?

Every project undergoes detailed QA testing: film thickness, adhesion, solvent cure, colour/gloss matching, and visual checks. All results are logged for traceability, ensuring consistency project-to-project as per industry standards (AS/NZ 4506:2005)

6. Do you offer packaging for protected delivery?

Yes. Finished goods are carefully packaged using methods tailored to part type—bubble wrap, poly sheeting, cardboard, cling wrap—to maintain product integrity during transit.

7. How durable is powder coating compared to paint?

Powder coating delivers a thicker, more uniform film than paint, offering superior resistance to chipping, UV, corrosion, and chemicals. It’s particularly well-suited for high-wear and outdoor environments, with chipping resistance up to three times that of paint.

8. Is powdercoating environmentally friendly?

Yes—it’s a VOC-free, solvent-free process. Over-sprayed powder can be reclaimed or reused, which significantly reduces waste and environmental impact compared to liquid paints.

9. What maintenance is needed post-installation?

Routine cleaning with mild detergent, water, or vinegar-cleaned with a soft brush is recommended to remove dirt, salt, and pollution. Avoid abrasive or solvent cleaners, and establish a maintenance schedule, especially in coastal or high-pollution areas.

10. What warranty and lifespan can contractors expect?

We can offer up to a 15-year warranty covering colour, film integrity and corrosion resistance, backed by Akzo Nobel. Depending on environmental conditions, the actual service life of powder-coated fencing can reach 30–40 years

11. Can contractors specify colours, textures, or custom effects?

Absolutely! We stock a full palette from Interpon, and can match or customise colours, textures, and speciality coatings. For advanced projects, we can guide you through specifying the right Interpon system.

REQUEST QUOTE

PREMIUM QUALITY

Manufacturer Direct service and quality guaranteed

AUSTRALIAN OWNED

Trusted products Made in Australia

CUSTOM SOLUTIONS

Manufactured to your specifications

GUARANTEED DELIVERY

Speedy delivery direct to site

EXTENSIVE STOCK

One stop shop, largest stockist of security fencing

CAPABILITY

Protective Powder Coating use and recommend coating powders from Interpon and are an accredited applicator of Interpon Metaplex commercial coatings on hot dipped galvanised steel. Our powder coating capabilities which include:

Dual batch and automated in-line systems allow for high volume coating as well as small batch quantities operating simultaneously
Capacity to powder coat large items such as gates and panels up to 7M long x 2.4M high and up to 2M deep
Specially designed jigging for fence fittings and fasteners
Full range of Interpon standard and specialty coatings
Multi stage pre treatment processes
Detailed packaging of finished goods to ensure delivered quality
Compliance to AS/NZ 4506:2005 – Metal finishing – Thermoset powder coatings

PROCESS

Protective Powder Coating uses two types of systems to apply powder coating to provide maximum versatility:

Manual Batch Systems – are generally used for low throughput and smaller colour batches of product. Manual batch systems are also used for larger heavier items that are to large or heavy for conveyor systems.

Automatic Conveyor-ised Systems – are ideal for large volume production requirements. Process steps:

Metal cleaning and pre treatment
Drying
Application of powder
Oven curing
Cooling
Packing

TESTING

Protective Powder Coating conducts testing on all production orders. Test results are recorded for each customer order.

Solvent Cure Test – evaluates degree of cure
Adhesion Test – evaluates the coatings adhesion to the substrate
Thickness – ensures proper film thickness is applied
Colour and Gloss – matched to coating suppliers standard panels
Visual – inspection for colour, gloss, flow, edge cover, texture

PACKAGING

Protective Powder Coating takes every effort to ensure the high quality of the powder coated finish is maintained during the delivery process.
Packaging materials include:

Plastic sleeving for posts and pipe
Bubble wrap film for panels and smaller parts
Polyethylene sheeting for mesh and larger fabricated items
Cardboard and paper sheet for flat sheet items
Where possible the package is covered with a final cling wrap film for transportation

PERFORMANCE

Unlike solvent based wet paint systems, powder coating is an environmentally friendly process which provides a durable finish that is resistant to cracking and peeling when the surface is treated and the powder is applied correctly.

While powder coatings are considered extremely resilient because of their excellent chip resistance, hardness and or chemical resistance there are many aspects to consider when determining the longevity of powder coatings including the nature of the application and the surrounding environment. Salt, pollution and general deposits will effect the lifespan of the product and it is suggested that you follow a maintenance program to assist the longevity of the coating.

Refer “Powder Coating Care and Maintenance” document in downloads.

Protective Powder Coating Pty Ltd in conjunction with our preferred powder supplier, Interpon offer performance warranties up to 15 years. Contact Protective Powder Coating for details.

FINISHES

Interpon Powder Coatings from AkzoNobel the world’s largest coating company is Protective’s preferred powder supplier. Their in-house colour and design experts anticipate and predict movements in trends that affect colour and coating choices for architectural applications and have drawn on the knowledge of their global Aesthetics Centre, along with Australian insights, to produce powders in a large variety of colours, metallics, textures and special effects.

Refer Interpon D1000 and D2015 colour charts in download section.

Colour Freedom

AkzoNobel values the importance of colour and finish in your design and understands that colour expression is an extension of your project. Why not take advantage of our made-to-order colour service. For smaller projects down to 20kg, Interpon MiniB™ and Interpon MiniB™ Micro provides fast service on small batch made-to-order colours that are specific to your needs. Some conditions do apply such as choice of colour and product.

Contact Protective Powder Coating for more details.